Category Archives: 3D Printer

Lots Of Links

Here are a lot of links I think are relevant to open hardware. The first is that apparently RepRap has its own magazine now!

Zero Cost Modeling of Space Frames – Julian Edgar demonstrates how to predict the failure mode of a complex frame (in this case a recumbent bicycle) without FEA software. The process involves making a scale model by soldering together copper wire then pulling on it to see where it bends or breaks. It’s a quick and easy way to see where the structure is mathematically weak.

XYZ SpaceFrame Vehicles – This is a principle for building modular bicycles and a few functional real-world examples. Here’s a pdf describing how to make one of the bicycles.

Open Source Government & Engaged Citizens: The Death Star Inspiration – Matt Micene writes, “Innovation doesn’t always result in direct business value, but can improve business in general. Innovating in the open means you can garner additional expertise you need to transform a marginal value into a direct value.”

A Guide For 3D Printing With a RepRap – ArvidJense has put together an infographic to help makers build things, specifically musical instruments, but the ideas can be applied to anything.

Someone Needs To Buy Makerbot Already – Steve Symington is talking about financial investment stuffs, but the interesting thing is that Makerbot only seems to have attracted serious financial interest after (or based on the promise of) abandoning open source principles.

Party Robotics – They are a startup focused on making open source drink mixing machines.

Using OpenSCAD for 2D Machining – Matthew Venn gives a brief overview of his process for modeling a multi-piece part in OpenSCAD and then using the projection() function to export DXFs for CNC milling.

Designing For Laser Cutting In OpenSCAD – This is a similar (but more extensive) set of instructions from a Dutch FabLab.

Make Your Own Arduino – streetjerk shows you how to put together a thru-hole Arduino from raw materials. This is particularly useful if, like streetjerk, you want to incorporate additional components (like a motor driver) into the board itself rather than use I/O ports.

Prepper Movement Embracing 3D Printing – PosserteusMaximus has compiled a list of links on how the preppers/survivalist community is becoming aware of, using and contributing to open hardware and 3D printing.

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QU-BD Combo CNC Mill And 3D Printer Pre-Order Interview

I’ve been saying for a while that there’s nothing inherently expensive about 3D printing technology…at least not the FFF type. Assuming the technology becomes more popular over the next few years (which I do) I don’t see any reason why 3D printers couldn’t become as cheap and ubiquitous as 2D printers.

However, 3D printing has weaknesses, not the least of which is that it can’t work in metal.* You can take the plastic parts and cast metal parts from them, but the heat and gases have side effects that nobody in their right mind would ever allow inside a house. It is possible to work metal by machining it in a small CNC mill, as demonstrated by the ease of finding a desktop mill on Google. Since 3D printers and CNC mills function so similarly, why not combine both functions into one machine?

QU-BD is working on that. Openalia interviewed them back when they were coming off of a successful effort to Kickstarter their own thermoplastic extruder. Now they’ve arrived at the main event, the beta Rapid Prototyping Mill (RPM) pre-order. This design is important because it has the potential to create all of the (non-electrical) parts for a 3D printer, including its own extruder. Read through the interview with Chelsea Thompson after the jump to learn a little bit about the RPM and the Revolution, which is an all-metal frame 3D printer.

* I’m limiting the analysis to current technology. Sure, there might be an unforeseen breakthrough in materials science in the near future, but that’s a different discussion.

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Ford Officially Backing Open Source 3D Printers

In a press release Ford Motor Company bragged about using 3D printing in general, and the open source Makerbot Thing-O-Matic in particular, to develop some of the smaller plastic parts for its vehicles. Zack Nelson, the engineer in the video, lists the easy availability of design files and community support as benefits to using the open source machine.

The full text of the press release is after the jump.

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Build A Portable Raspberry Pi Handheld Computer

Nathan Morgan, the CEO of, has put together instructions for building a soda-can-sized handheld out of a Raspberry Pi.

None of the individual components are particularly open source, but Morgan did an excellent job of ensuring they are relatively cheap and easy to work with. There are a few parts that need to be hacked together, like the battery, and the case needs to be 3D printed from the files here. The whole thing adds up to around $400, but $130 of that is the 64GB SSD.

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RepRap Generation 7 Electronics

This design is by Markus (Traumflug) Hitter and should be of particular interest to the RepRap side of 3D printing. RepRap stands for Replicating Rapid Prototyper because Dr. Adrian Bowyer’s project was focused on creating a machine that could more-or-less reproduce itself. We have the RepRap project to thank for the recent explosion in amateur interest in 3D printing and it was the RepRap’s self-reproducing feature that made the explosion possible. The more parts the machine can make, or process, on its own the easier it will reproduce. Traumflug’s Gen 7 electronics are simple and single-sided, so the board can be milled on a suitably equipped RepRap.

You can buy the electronics from Traumflug or find the files at github

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The Burrito Bomber Is Exactly What It Sounds Like

Yes, it’s a drone that delivers a burrito directly to wherever you are. It’s open source and you can find all the files on Darwin Aerospace’s website, or the github repository.

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Vagina Hacking by Scanlime, Open Hardware (Emphasis on Hard)

Beth over at scanlime is no stranger to building electronics. But this time she wanted to, well…in her own words, “create something new and exciting that I can immediately use in my everyday life. It also happens to be a sex toy.” Specifically, one of those little remote-controlled vibrating egg things.

She ended up producing a hack that is remarkably polished. She even designed and 3D printed a custom enclosure for the whole thing. If she had used neon pink plastic it would have been hard to tell that it wasn’t part of the original product.

She’s got an incredibly detailed description of the project on her blog. Personally, I think the most interesting part of the hack was her solution to the power problem.

This was getting complicated fast. Lithium polymer battery, a boost converter to raise the voltage to 5V for the sonar module, charging circuit, “fuel gauge” indicator. All of this work goes into every commercial product that runs on batteries, and we often take it for granted. As far as I’m aware, though, there isn’t a great equivalent for quick DIY prototyping. The Arduino Fio board is close to what I want: an Arduino with a built-in LiPo battery charger. But it doesn’t have the 5V boost converter or any way of monitoring the battery’s charge. Without designing my own PCB, I’d need several separate components: batteryfuel gaugecharge/boost. All total, over $45 and a lot more bulk and complexity than I wanted. I was really hoping there was a better option.

It so happens that this sort of amalgamation of parts is already pretty commonplace in the form of portable cell-phone chargers. These devices are very little more than a boost converter, charger, lithium battery, and a very basic fuel gauge. Best of all, thanks to economy of scale, they’re really inexpensive. The 3200 mAH battery I used in this project was only $22, and it’s something I can reuse for multiple projects… or even to charge my phone.

This is an elegant solution that can apply to an array of different projects. Once something becomes commoditized it can drop below the price point at which it makes sense to reproduce the functionality yourself. All wireless projects need power, and with cell phone chargers becoming cheap and easy to find it makes sense to just plug one into the project’s USB slot and call it a day. Not only is it cheaper and easier, but it’s modular because you can still use it for its original purpose.

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Defense Distributed Had Their Stratasys 3D Printer Taken Away

Defense Distributed, headed by Cody Wilson, is championing the Wiki Weapon project, the aim of which is to produce files for a 3D printable gun.

Unfortunately for them, when Stratasys found out what they were doing the 3D printer they had leased got repossessed.  Stratasys said that a plastic gun runs afoul of the 1988 Undetectable Firearms Act which bans guns that can pass through a metal detector without setting it off (according to Wired Danger Room). WikiWep posted the letter from Stratasys on their blog…along with a weak attempt to spin the situation. This is also following the attempt to raise money on indiegogo, which was ended by indiegogo after they found out what Wilson was doing.

According to Wired…

Wilson visited the ATF field office in Austin…he added that the ATF believes he’s not broken any laws, and that the agency believes 3-D printed guns fall into a regulatory gray area…

Wilson says he’s consulted with a lawyer, and is considering acquiring a federal firearms manufacturing license, a process that could take at least two months at the earliest. He’s also thought it may be necessary to incorporate Defense Distributed, turning it into a company instead of a decentralized internet collective.

Wilson says. “It’s just disgusting. I hate that that’s the way it is, but that’s apparently the regulatory landscape.”

Wilson says his group is looking at building an electricity-fired 3D-printed test chamber that can be used to test pressure and the interaction between heat given off by bullets with thermoplastic, which could cause the gun to melt. The chamber wouldn’t have a trigger, Wilson says, who also plans to send the schematics to the ATF for approval while waiting for a manufacturing license.

Wired Danger Room also produced an interesting follow up to this story in which they dive into Stratasys’ relationship with existing weapons manufacturers. It turns out the company’s 3D printers are very popular with companies like Remington because, surprise surprise, they use them to rapidly prototype new guns. There is an exception in the Undetectable Firearms Act for plastic guns as long as they are prototypes made by licensed manufacturers.

I’ll wrap this up with the words of 3D Systems Corporations, CEO, Abe Reichental

Keeping 3D printing positive, allowing it to continue to make good requires decisive action – industry wide action.

With that in mind, I call on our capable and responsible industry leaders to join me in making 3D printing good and the community safe. Without taking a position on gun control laws, our responsibility is to be lawful.

We should join together so parents don’t have to worry their child might print something illegally and communities don’t have to worry that someone irresponsible will open fire with a printed weapon and companies don’t have to worry about counterfeiting and piracy.

References and additional links

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The Prusa i3 Is A RepRap That You Can Flat Pack

You may or may not already know who Josef Prusa is. If you’re reading this…odds are you know.

He’s taking his “3rd Iteration” (i3) RepRap to the Open Hardware Summit, and the coolest thing is that it breaks down into two flat sections!

Finally it’s easy to travel with a 3D printer. Don’t print on your desktop, print WORLDWIDE! [from Josef Prusa's twitter]

For those who are interested in the ever increasing diversity of the RepRap family tree, the i3 seems to be based mostly on the design of Nop Head’s Mendel90.

There isn’t much information available at the moment, but it looks like Prusa has created some special components, particularly in the extruder. Here are some notes, and the github. And here it is printing a giant vase…

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